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following the launch of the tuyue new sharp, saic volkswagen recently expanded the "lifetime powertrain warranty" to all volkswagen brand fuel models. as the core fuel engine supplier of saic volkswagen for nearly 20 years, shanghai volkswagen powertrain has played a key role in the implementation of this commitment.

"behind the promise is a solid quality system as support." said the relevant person in charge of shanghai volkswagen powertrain. according to reports, shanghai volkswagen powertrain has always pursued excellent quality, vigorously enhanced the quality awareness of employees, and won the honorary title of saic volkswagen's "quality gold award" for many times with solid basic skills and excellent quality standards.

full process "penetration"

quality control system

can it keep this promise? this is inseparable from the company's full-process "penetrating" quality control system from r&d to production and supply chain, and then to vehicle assembly services.

it is reported that the company's quality assurance department has been involved in the quality control and management of new products since the r&d stage, and has conducted technical reviews of potential suppliers. at the same time, based on years of experience in powertrain production, it has carried out early prevention and control of quality risks to ensure the high quality and high safety performance of products. at the same time, the quality assurance department will work synchronously with product development, planning and other departments to jointly formulate product quality goals and clarify the quality direction and standards for subsequent production and manufacturing. along with the product development process, the company's quality analysis center also uses a wealth of bench and experimental test resources to conduct rigorous quality durability tests on engine products and components to meet the life requirements of "lifetime warranty".

product quality management and control after production is accompanied by the entire manufacturing process. "in order to ensure that the entire production process of engine products is always under control, the company has set up 82 key process inspection points, and carried out 100% online inspection of the core self-made engine parts to ensure that each product can be submitted for use only after passing the inspection." the relevant person in charge of the company said, "in addition, all the inspection data of marposs's key processes are tracked and monitored online through the chystat system, which can not only realize the control of key product processes and understand the processing stability of core processes, but also dynamically track related processes and formulate targeted inspection frequencies."

it is not difficult to see from such rigorous testing that volkswagen powertrain has always been striving for excellence, using exquisite german craftsmanship and excellent quality as the cornerstone of the company's corporate development and transformation.

employees operate marposs for testing

employees operate marposs for testing

digitalization improves quality and efficiency

digitalization plays an important role in quality control.

volkswagen powertrain collects production data in real time during the engine assembly process through the mes system, and uses the volkswagen group's unified qr code standard to trace and manage the production and processing information of nearly 100 suppliers of 38 core components and parts and stores data.

ur robots automatically scan qr codes on parts for easy traceability

"the qr code of the parts matches the engine assembly information one by one. when a problem occurs, it can be traced, investigated and dealt with in a timely manner, minimizing the quality risk during customer use." said the engineer.

the company has built a clear, accurate and efficient quality data management system. through data collection and the application of quality tools, it can timely discover changes in the production process, make adjustments and improvements in a timely manner, and thus avoid the occurrence of product quality risks.

under the guidance of the transparent quality culture, each department takes the initiative to break down barriers and establish a unified data collection and monitoring system to ensure the accuracy and timeliness of data.

complete product and parts traceability data also further promotes the efficient advancement of quality analysis work and minimizes after-sales quality risks.

high requirements and high standards

in terms of quality, volkswagen powertrain has always held itself to high standards. for example, it was the first domestic powertrain company to formulate anti-static requirements for parts. according to the relevant technical standards of volkswagen in germany, it has implemented anti-static protection for the production stations, packaging, material boxes and employees' hands of 14 types of electrical parts that may be affected by static interference, and carried out advanced testing to ensure the safety of engine products from the smallest details.

since 2024, volkswagen powertrain has launched the iatf16949 implementation action, transforming to the global automotive quality management system standard based on the original german vda standard to adapt to the product quality requirements of overseas markets and more new customers.

"transformation and change, quality is the key to success. we always adhere to the quality concept of 'customer first, quality first', which is our volkswagen powertrain's unchanging commitment." said huang jirong, general manager of the company.