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The "welding" general in the "reverse" battle, forging high-quality "industrial tailors" for enterprises - this industry leader helps Shandong's smart manufacturing expedition to the "starry sea" New China is the number one in Shandong's industrial development

2024-08-22

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Luwang News, August 21 (Chief Reporter Li Xiujuan)With the development of high-end precision manufacturing, downstream enterprises have gradually increased their requirements for processing accuracy and efficiency. Welding, as an important processing method in the manufacturing industry, has become a key link in the transformation of intelligent manufacturing, providing key technologies for the intelligent, automated, green and efficient development of new industrialization. Among them, inverter welding machines have gradually occupied the industrial market by saving metal materials, reducing power loss, and achieving the ideal control process required by the welding process.
On August 21, the online theme promotion activity of "'New' with 'Number' - Decoding New Industrialization" came to Shandong Aotai Electric Co., Ltd. to see how it builds a bridge for enterprises to promote new industrialization.
In the workshop of Shandong Aotai Electric Co., Ltd., workers are working in an orderly manner. The completed welding arms are arranged neatly and uniformly, ready to be shipped to all parts of the country... As a national key high-tech enterprise and a global industrial welding and cutting equipment manufacturer, Shandong Aotai Electric Co., Ltd. specializes in providing users with industrial welding and cutting equipment, robotic welding and cutting systems, automated welding and cutting equipment, and intelligent welding cloud systems and their application solutions, serving different industries such as aerospace, high-speed rail, military industry, shipbuilding, machinery, steel structure, metallurgy, and petrochemicals.
"In recent years, with the rise of the wave of intelligent manufacturing, our Aotai welding robot system and automatic welding equipment have always been in a leading position in the country in the research and development and manufacturing of large and medium-sized production lines, and are widely used in special vehicles, construction projects, steel structures, coal mining machinery, engineering machinery and other fields." Zhang Jie, assistant to the general manager of Shandong Aotai Electric Co., Ltd., said, "Since 2005, the brand influence, market share and production and sales volume of Aotai inverter welding machines have always been the benchmark for domestic industrial inverter welding machines, far higher than the average development speed of the industry and the development speed of major competitors."
With the continuous improvement of industrialization level, automated welding has gradually entered major factory workshops. The reason behind its high market share is Shandong Aotai's unswerving commitment to promoting scientific and technological innovation.
The reporter learned that the Aotai intelligent welding cloud system independently developed by Shandong Aotai was put into market use in 2017. It focuses on the networking of welding equipment data collection, informatization of welding process, automation of welding methods, and intelligentization of welding technology. It combines the three welding elements of welders, welding products, and welding materials to achieve seamless connection of equipment layer, communication layer, application layer, and management layer. It solves the existing problems in the welding industry, such as repeated programming of multiple varieties, small batches, and customized products of the same model but different sizes, irregular welding process management, inadequate welding monitoring, untraceable welding quality, difficult to control the progress of production tasks, and difficult data management in workshops. It has developed a complete set of information solutions for the welding industry.
At the same time, for the robot welding production line in the workshop, the system uses 5G and machine vision technologies to extract image data of the welding workpiece groove, welding process and weld formation quality, and forms a process expert database for welding process shape and control. It combines the Internet of Things, cloud computing, edge computing, intelligent detection and control, graphics and image processing and recognition technologies to realize intelligent decision-making of welding process parameters and intelligent monitoring and management of production processes, and finally realize the process, automation and intelligence of each link in the production process. The system interacts with enterprise information systems such as MES/ERP/MOM to break through information islands and realize data sharing.
Nowadays, with the steady advancement of new industrialization, welding will continue to play an important role in industrial production. Shandong Aotai Electric will also show its prowess in fine details and continuously improve its ability to create value for users.
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