industrial enterprise internet! shandong's network is growing bigger and bigger
2024-09-24
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the national "double-cross" industrial internet platform, caos, has effectively empowered the development of industrial enterprises. the picture shows the technical innovation team of caos industrial intelligence research institute deploying an online industrial system for an enterprise. (□data picture)
the national day holiday is approaching, and "rv camping" is becoming a popular search term on major travel websites. rvs, which carry "poetry and distant places", are also a high value-added industry in the automotive manufacturing industry - an rv is composed of more than 2,000 parts on average. in addition to the complex process, it also involves rapid response to user needs in design, research and development, and even after-sales.
"this year we introduced a new twin manufacturing integrated platform, using intelligent scheduling algorithms to make real-time dynamic adjustments to production plans, so that we can more accurately grasp production progress, resource consumption and quality status. at present, production capacity has increased by 50%, manufacturing cycle has been shortened by about 20%, and product pass rate has increased by 30%." kangpaisi is a motorhome manufacturing company in weihai, shandong. the company's general manager liu shaoxun introduced that with such a "super brain" to analyze production data, the company can continuously optimize the production process and find bottlenecks and waste points in resource utilization.
at the beginning of its establishment, compass only undertook oem business for foreign rv brands, but now a considerable number of chinese rvs exported overseas come from this brand. liu shaoxun also witnessed the company's development and growth from the fragmented process of manual modification to the standardized and modular production model, from the 35-day production cycle to the current 7-day production cycle, and the unit price of rvs from 260,000 yuan to 420,000 yuan.
among them, the "hand in hand" with the national "double-cross" industrial internet platform cosmoplat in 2018 became a key step in the digital transformation of compass. the two parties jointly built the country's first large-scale customized interconnected factory for rvs: on the procurement side, compass achieved intensification, and the procurement cost of raw materials such as galvanized sheets was reduced by 7.3%; on the production side, by deploying the cosmoplat system, the production progress was 100% transparent; on the service side, the internet of things technology turned ordinary rvs into mobile smart homes. in the past five years, compass's revenue has increased fivefold.
shandong has all 41 major industrial categories. examples like compass, which use the industrial internet as the "golden key" to open a new development pattern, are constantly emerging in various industries. as the second province in the country to be approved to build an industrial internet demonstration zone, shandong has successively issued guiding documents such as "internet + advanced manufacturing" in recent years, and has deeply implemented the "industrial empowerment shandong" special action. the construction and application of the industrial internet has continued to go deeper and more practical, realizing the leap from "pioneer" to "leader". at present, 279 key platforms at or above the provincial level have fully covered 41 major industrial categories and have served more than 3 million enterprises. the industrial internet is "getting bigger and bigger", just like water and electricity, becoming the infrastructure for the daily operations of more and more enterprises.
according to the "plan for the construction of the shandong peninsula industrial internet demonstration zone (2022-2025)", building a new industrial innovation ecosystem with collaborative innovation, capacity sharing, and supply chain interconnection among large, medium and small enterprises is an important goal - the extensive connection of industrial internet to industrial equipment aims to encourage enterprises to accelerate the innovation of production methods and business models with digital technology. "as the core of the industrial internet, the platform must play a good role in leading the coordinated progress and optimization and upgrading of the entire industrial chain value chain." wei wei, director of the industrial internet division of the provincial department of industry and information technology, introduced that shandong has continuously built a strong industrial internet platform through innovative creation of a multi-level platform system and a sound platform echelon training mechanism. last year, the number of newly added "dual-cross" platforms and newly shortlisted national-level characteristic professional platforms ranked first in the country, and the total number of national-level platforms continued to rank first in the country.
industrial internet platform companies continue to cooperate with leading companies to build vertical industry platforms. in addition to effectively lowering the threshold for technology application for small and medium-sized enterprises, they have also become an important carrier for accelerating the application and iteration of new technologies in the industrial field. songjiang district, shanghai is the location of haier shanghai washing machine interconnect factory, and it is also a successful case of shandong industrial internet companies exporting solutions.
"we have created a digital model that is completely consistent with the equipment, production line and other entities in a 1:1 ratio. even a screw can be accurately mapped to the digital world. planners can first 'build a factory' in a virtual environment by dragging and dropping, without code, and then output the 'optimal solution' after repeated 'digital rehearsals'." ding zhaozeng, manager of haier coaxus industrial intelligent solutions, gave an example, saying that in the traditional mode, the skeleton welding line of the washing machine factory is usually located on the side of the washing inner drum line. through layout simulation, this factory innovatively puts the skeleton welding line next to the inner and outer drum pre-assembly line, which not only ensures that large items are not placed on the ground, but also has a qualitative improvement in storage area, logistics frequency and other aspects. in production operations, production data synchronously drives the operation of twin factory equipment, helping to verify the rationality of production scheduling in advance, or solve possible production blind spots. for example, the production of washing machine inner drums uses laser welding technology. in order to ensure the accuracy of the equipment, it is kept in a fully closed state during operation. with the millimeter-level ultra-realistic restoration system of the digital twin solution, the tracking and real-time recording of the operation can be completed, and the production efficiency is increased by 20% compared with traditional factories.
data shows that around key industries and 11 iconic industrial chains, shandong has continued to promote platform service providers to work with manufacturing companies to create replicable and popularizable typical scenario solutions. it has organized more than 60 "industrial empowerment shandong" series activities such as supply and demand matching and scenario roadshows, driving more than 500,000 companies to the cloud platform; in may this year, the national small and medium enterprises digital transformation promotion center was officially opened. it has currently gathered more than 500 service providers and will serve more than 10,000 small and medium-sized enterprises this year.
as the first regional sub-center selected and focused on in the national industrial internet big data center system, shandong has started the construction of the industrial big data center system. this means that from the upstream basic layers such as chips, sensors, and integrated circuits, to the midstream data processing technology, software integration technology and various internet platforms, and then to the downstream application layers such as intelligent manufacturing, in the future, a "command center" will be responsible for unified data governance, which will effectively enhance the ability of the industrial internet supply side to respond to user needs. according to reports, at present, shandong industrial internet companies have obtained digital business certification in the shanghai data exchange and the shenzhen data exchange, providing data asset services to enterprises, or conducting transactions and circulation of various data commodities such as specific scenario algorithm models. in the future, the industrial internet will become a closer "partner" of industrial enterprises.
