changshu switch 6 series circuit breakers, predictive maintenance leads new trend
2024-09-04
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embarrassing moments in life
in daily life, unexpected incidents often catch us off guard, such as:
sudden power outage:when processing a task, there is a sudden power outage, the file is not saved, and the work is interrupted.
network outage:while preparing for an online meeting, the network was interrupted and the arrangements were disrupted.
equipment failure:when i was ready to do laundry, the washing machine suddenly broke down, which made me very frustrated.
the above are all embarrassing moments that we may encounter in our lives that rely on modern facilities.
in industrial production, the occurrence of such emergencies may lead to serious consequences!if there are voltage drops, local power outages, overload tripping or failure of backup power supply, it often causes equipment shutdown and damage, production line shutdown or production process interruption, affecting production efficiency, product quality and even endangering employee safety.
ifif there is a technology that can help us discover and solve these potential problems in advance, just like having the ability to predict, how will it change our production and life?
changshu switch developedcw and cm series intelligent circuit breakers integrate advanced algorithm diagnosis and sensing technology, and are equipped with cs-smartlink digital integrated power distribution solutions.can be carried outpreventive and predictive maintenance based on condition diagnosis, effectively avoiding the occurrence of electrical accidents and opening up new ideas for equipment operation and maintenance.
01health reminder
real-time monitoring, real-time alarm, and preventive maintenance
01.the system monitors the connection status of the flux converter, current transformer, and residual current transformer in real time, and immediately warns and reminds you to perform maintenance in case of abnormality to avoid greater losses.
02.the system continuously monitors the connection between the rated current plug, voltage module, display module, communication module, etc. and the intelligent controller, and quickly alarms when an abnormality occurs, helping you to discover and deal with problems in a timely manner.
03.the system automatically monitors the working status of the closed release, shunt release, undervoltage release, and electric operating mechanism, and immediately warns when an abnormality occurs, ensuring safe operation of the equipment.
04.the system monitors the temperature of circuit breaker contacts, busbars and controllers in real time, records the operating time at different temperatures, and issues immediate warnings when the temperature is abnormal, helping you respond in time and ensuring equipment stability.
02health diagnosis
regular testing, alarms, preventive maintenance, etc.
01.electrical closing and opening motion characteristics test
the circuit breaker regularly judges the closing or opening movement performance. when the limit is reached or exceeded, the system immediately alarms to remind maintenance.
02. fault tripping function test
the intelligent controller simulates fault current regularly, detects tripping circuits, and immediately warns and reminds maintenance when abnormalities occur.
03health prediction
real-time monitoring, data analysis, and predictive maintenance
real-time status monitoring and data analysis and calculation are used to evaluate the wear of the circuit breaker, such as contact wear and mechanical wear, and the remaining life is predicted by combining the application scenario and working conditions. once an abnormality is found in the predicted project, a warning and alarm will be issued immediately to remind the operator to perform maintenance.
compared with traditional post-maintenance,accurate predictive and preventive maintenance enables companies to take proactive action before potential problems develop into failures.this forward-looking operation and maintenance model uses data analysis, status perception and algorithm modeling to predict the health status of equipment, thereby effectively avoiding production stoppages, losses and safety hazards caused by sudden failures.
this technology not only achievesfrom reactive to proactivethe transformation has furtheroptimized resource allocation and continuity of production processes, driving enterprises to develop in a more intelligent and refined direction. in the current highly competitive industrial environment, intelligent operation and maintenance technology has undoubtedly become an important cornerstone for ensuring the sustainable development and technological upgrading of enterprises.
about changshu switch
changshu switch manufacturing co., ltd. (formerly changshu switch factory) is a high-tech enterprise with state-owned assets as a shareholder. the company covers an area of 300 acres, with a registered capital of 380 million yuan and more than 1,800 employees. it mainly produces medium and low voltage distribution appliances, industrial control appliances, medium and low voltage complete switchgear, photovoltaic power generation application products and intelligent distribution systems, etc. the company was founded in 1974. with the development strategy of "establishing an enterprise with high-quality products and winning with high-end products", it focuses on the field of electrical appliances and is committed to building a first-class national brand.
